6/17/17 – Updated PCB image, more updates coming later
6/10/17 – Updated PCB image, added possible features.
6/3/17 Update – Uploaded new image of PCB. The only change is that the routing and component position has progressed. No changes have been made to the features. Added poll so I can determine how many of these to make once the design is complete.
5/28/17 Update – Misc small changes. Added a couple items to “Possible Features” and “Requested Features”
5/23/17 Update – Changed joystick pad dimensions, started testing PSP’s original battery, added image of rough layout
Work has begun on the next (maybe final with the Pi Zero) version of the PSPi 1000. Research and design is just beginning, so the process is expected to take months. Improvements will be based off feedback received since Version 3 started shipping, and based off issues some people had when assembling Version 3.
Feel free to make requests for features or improvements. Before you ask it though, this will still use the Pi Zero (or Zero W). A Pi3 will not fit without serious modification, and a CM3 will take much, much more time for design (not ruling out the CM3 for something later on, but I’m holding out for something similar to the Zero but with a quad-core)
Would you buy one?
- Yes (97%, 107 Votes)
- No (3%, 3 Votes)
Total Voters: 110
Guaranteed Changes for Version 4
- LCD driven using GPIO. All LCD control will be integrated into the all-in-one, meaning no external controller will be needed. This allows for new features such as backlight dimming to reduce power consumption. This also greatly improves the quality of the display. This uses basically every GPIO pin (which are used for buttons and other features), so there are issues that need to be worked through.
- Improvement to charging using a switching regulator instead of a linear regulator to charge a battery. The benefit is far less heat output during charging, as well as faster and more efficient charging.
- Improved joystick featuring true analog input.
- Instead of soldering to the pads on the underside of the Pi Zero (for USB and microSD), gold-plated contact spring pins will be used and the Pi will snap or screw into position.
- Easier soldering of the GPIO pins. A header will be pre-soldered to the board, so only the Pi’s GPIO pins will need to be soldered. This wasn’t possible in Version 3 because the LCD controller used all the available space. It’s unlikely that spring pins will be used in place of a 40-pin header because the price of the board would skyrocket.
- Increased efficiency due to more integrated features. The removal of the LCD controller removes much of the power consumption and heat generation.
- Overall, less soldering will be required.
- Redrawn outline of the PCB for more accurate hole and USB port positioning.
Possible Changes for Version 4
- Precision battery voltage monitoring. If included, this would allow the OS to monitor the exact battery charge percentage. This would open up many other software features.
- Use the PSP’s original LCD. This is proving difficult because of the Pi’s limitations, but I’m trying to work out the kinks since the original LCD is decent quality and it’s always less wasteful to re-use.
- A transition from RetroPie to Lakka. I’ve been testing Lakka a little, and the interface is great for this project. This can already be done with Version 3, but I don’t have a guide for it.
- Joystick without having to solder wires. The only delay on making this a guaranteed feature is the difficulty I’m having in finding cheap 0.2mm thick 1.4×1.4mm square gold-plated (or at least high-quality copper) pads to go under the joystick connection.
- Headers for the speakers. Instead of needing to cut the speaker wires and solder them, this would allow them to just be plugged in. Just need to find the right headers with 1.0mm pin spacing and 1.7mm height.
- Wireless charging using Qi. If this is included, it will be optional. There just wasn’t enough room in Version 3 to make this possible. It’s very easy to integrate.
- Some change to the way the microSD adapter is relocated to the Memory Stick Pro’s slot. Whatever the final version looks like, it will be easier to solder than Version 3.
- Improved audio filtering to get rid of a little more PWM noise. It would match the audio circuit in the Pi 3.
- Constantly measure power consumption of the system. This would open up many software capabilities.
- Add microSD port to PCB. Haven’t figured out the best way to do this yet, but it’s a pretty high priority item.
- Add LED to left side to show microSD card activity.
- Power LED has the ability to blink when the battery is low instead of staying green or orange.
Features Requested by You Guys (if a feature gets enough requests I’ll consider adding it)
- Use the PSP’s original battery. They cost a little more than the Blackberry batteries, but I understand that some of you will have working batteries already.
- More analog inputs to allow for dual joysticks. This would require a lot of case and software modification.
- Extra inputs so more buttons can be added.
- HDMI output capability – this one might not even be possible when driving the RGB display
- HD resolution LCD
Hunting for Components
Finding the right components is a big part of the design process. I’ve got a list below of components I’m in search of, just in case one of you guys has a source.
Components Needed for Version 4:
- Pads for the joystick, preferably gold-plated. 0.2mm thick, 1.0mm-1.4mm width, 1.0mm-3.0mm length. Something comparable to this from Mouser but cheaper. $.25 doesn’t sound like much, but there will be 4 of these pads on each board. The $1’s add up quickly when there are 100 different components.
- 2-pin header for speakers, similar to this from Digi-Key. Needs to be 1.7mm height and compatible with the PSP’s speaker connector. Ones under 2.0mm are hard to find.
- Connector for DC power input. This is the white connector soldered to the motherboard. My source is unreliable and appears to be running out. I’ve got a potential second source here.
Anyone out there have coding experience and want to help the process move along faster?
I need this
added to this
I’m aware that the ADS1x15 code is Python, it’s just there as a example. I need Retrogame to continuously poll the ADS1015 over I2C and issue ABS_X and ABS_Y from two of the analog inputs. The same chip will also be used to monitor the battery voltage (the chip has 4 analog inputs), so that will have to be addressed at some point. It doesn’t absolutely have to use Retrogame, but it’s preferred. I’m also not married to the ADS1015, and something with 6 or 8 inputs would be even better. Finding something low-profile (1.7mm and less in height), affordable, and that has good documentation is what’s important. I’ll get the code done toward the end of the design process if no one is able to assist.
Progress – Short list, more coming soon
Test 4.3″ aftermarket LCD over GPIO– Complete Find and test expansion module to replace GPIO pins used by LCD– Complete Write/modify code to get GPIO control buttons working with expansion module– Complete Design and test circuit for charging a 3.7v lithium/lipo battery more efficiently– Complete
- Design better emergency shutdown circuit – In Progress
- Redraw outline for the PCB – In Progress
- Design and test boost circuit with PWM dimming for LCD backlight – In Progress
- Test original PSP LCD, attempt to work out bugs – In Progress
- Find and test module to add analog inputs – In Progress
- Find connectors for speakers – In Progress
- Find pads for joystick – In Progress
- Test PSP’s original battery – In Progress
- Write/modify code to get analog input working for joystick and battery monitor – Not Started Yet
- Test Lakka with GPIO buttons, GPIO LCD, and joystick – Not Started Yet
- Test Qi Wireless Charging – Not Started Yet